Molds & Tooling Services, Prototyping, Design/Engineering, Mold Creation, Tool Room Capabilities and Equipment, Fit and Finish, JCB Precision Tool & Mold Inc., Commerce City CO

CAPABILITIESInjection Molding
Services Molds and Tooling
Services

ISO 9001:2000
(PDF Size- 456KB)

Mil-1-45208A

Society of Plastics Engineers

National Tooling &
Manufacturing Association


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Molds & Tooling Services

JCB’s toolmakers are highly experienced and detail oriented. Accuracy and top quality precision is our standard operating procedure. We pride ourselves on the precision quality of our American-made molds and are constantly striving to be competitive with the over-seas market. This requires regular review of the efficiency of our processes and quality control monitoring. Our toolmakers try to “think outside the mold”, utilizing your investment in the most efficient way possible. This includes extensive project analysis that is fine-tuned to the customer’s budget and needs. Our tolerance standard in process is +/- 0.0005 throughout the tooling department.

(For more information about American quality molds please see: link to Downloads on the right side for “U.S. Molds: The Value Advantage")

Prototyping
Design/Engineering
Mold Creation
Tool Room Capabilities and Equipment
Fit and Finish

Specifications

Material		Carbon Steel Alloy Steel Stainless Steel Copper Aluminum

Prototyping		From hand drawn sketches to 3D CAD drawings, JCB can convert all types of data into STL files. STL files are used to create SLA (Stereolithographic) parts, laser sintering, or RTV Mold Prototype parts that can then be used for testing functionality or fit and finish. These capabilities put us in the forefront of rapid part generation.

Design/Engineering		At JCB, we use state of the art CAD/CAM software including ProEngineer Wildfire 4.0 with Expert Machinist, and MasterCam X4. These are some of the most powerful CAD/CAM programs available and we strive to keep up with the constantly changing technological advances in the industry. We have extensive experience in part design and research and development. With our team of experienced personnel and engineering, we can provide the means to transform your idea into reality according to your exact specifications.

Mold Creation		Our advanced computerized machinery assists with the physical completion of your project into reality. JCB utilizes four CNC machine centers in addition to a full complement of standard machining equipment including manual mills, lathes, EDMs and surface grinders. For a complete list of our capabilities, please see Tool Room Capabilities and Equipment. We guarantee the longevity of our molds by ensuring proper care through our in-house preventative maintenance program. Molds built by JCB are guaranteed for the maximum life of the mold, which prevents unexpected repair and maintenance costs. If you are unsatisfied with your current molder, or if you would just like a competitive quote, come to JCB and we will give your project the attention it deserves. We can adapt any job into precision JCB quality.

Tool Room Capabilities and Equipment		CNC HAAS VF2 Vertical Mill, Table Travel 30” X 20” CNC YCI SuperMax Max-1 Rebel Vertical Mill, Table Travel 30” X 24” CNC Mitsubishi MCV-5 Vertical Mill w/ High Feed Capabilities, Table Travel 30” X 24” CNC Bridgeport Vertical Mill (Mod. Int. 412V), Table Travel 30” X 20” Four Chevalier Mills, Power Feed & Digital Readout Two Chevalier EDM 18” X 24” Capacity Three R System Orbiting Head Rotating Submersible Head Gap Bed Lathe 14” Swing Four Surface Grinders Kodak Optical Comparator 32”

Fit and Finish		Once the mold is completed, it must go through fit and finishing. At this point, we process and refine the mold to meet the tightest of finish part tolerances capable of +/- 0.0005. Fit and finish processes include gating, venting, in-depth processing analysis, and fine polishing. We offer texturing and fine mold polishing up to a diamond finish SPI #1. These final steps and fine tuning ensure the highest quality mold possible.

Certifications		ISO 9001:2000 QS-9000 Compliant Milspec approved Mil-45208A

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MORE IMAGES


	· A-and-B Side Mold

	· A-and-B Side Mold-round

	· Plastic Injection Mold-two sides

	· Mold Cavity

	· EDM

	· Electrode Machining

	· Electrode Machining-side view

	· Manual Mill

	· Sinker EDM-ED-203, ED-252

	· Sinker EDM-ED-203

	· Vertical CNC Milling Machine-Max-1 Rebel

	· Vertical CNC Milling Machine-VF-2

	· Tool Room

	· Vertical Milling Machine, interior mold

DOWNLOADS


		U.S. Molds: The Value Advantage (PDF, 43KB)

Molds & Tooling Services

Material

Prototyping

Design/Engineering

Mold Creation

Tool Room Capabilities and Equipment

Fit and Finish

Certifications